Aloke Fibre-Tech Private Limited

Cotton Cleaning System

Machinery Up-Gradation

Smart PIV system

Smart PIV system is an another milestone in up-gradation of Open-End machines
which uses state-of-the-art technologies for the maximum return of your investment.

Unique benefits of Smart PIV System:

10 to 30% increase in machine efficiency
Power Saving: 1.50 to 2.50 units per hour in case of BDRN/RC & LR M1/2 models.
2.00 to 3.00 units per hour in case of BDSN/SD models
3.5% to below 2% drop in count CV%, without auto leveling in drawing.
Considerable reduction of thin places and TPI
30% reduction in warping beakages.
Total maintenanace free
Flexible, easy to operate and reliable working
Reduced machine down-time and maintenance cost

Unique features of Smart PIV System:

Direct reading of count (Ne) and stroke (Delivery/min)
Direct replacement for existing mechanical PIV and monitor
Maintains constant count irrespective of variations in rotor speed
Automatic correction of count and stroke (Delivery)
PC interface
Monitoring of Rotor speed, Draft, TPM, Feed rate and machine run time
Suitable for models of: BDRN/RC, BD200/200SN, BDA10N/20N, BDSD, BDD1, BD903 & LRM1/2

Spin Soft-XT

Optimum Utilization of your Spinning frames

A Universal Speed Controller suitable for AC Drives (Inverter) and all types of SPEED VARIATORS like SHEAVE PULLEY, CONE DRUM PULLEY, VARIABLE PITCH SHEAVEs (VPS), etc...
Multiple steps of speeds and programmable accelarations, reduce the end breaks and increase the production.
The closed loop control system always monitors the sets speed and maintains constant speed during the time of power fluctuations.
It has all features like three types of speed profile (Length, Time & percentage based) and production data's like Spindle speed, Front roller speed, TPM, TPI, Hanks, Doffs, Stoppages and can be interfaced through RS 485.
TPI Controller - optional for LR G5/1 Spinning frame.
Production Gain : 4 % to 6 %
Reduction of end breaks and pneumofil waste:8% to 10%
Better Unit / Kg

Smart Spin

A Dedicated PLC for G5/1 Spinning Frame

Upgradation of LR G5/1 machine to the improved performance in-terms of production & quality which is equal & still better than latest machines available in the market
Machine down time and frequent maintainences will be reduced due to comber - some components are removed from the panel.
Better utilization and monitoring due to highly protective stoppage reasons with reports.
Digital TPI Controller.
Snarl breaks can be minimized due to digital delay drafting timer.
Steps controller ( Lengths / Time / Percentage based ).
Production monitoring.
Up-graded pnuematic controls.
PC interface for production management.
Optimum utilization of resources.
Better communication between man and machine.
Higher reliablity.

Card Commander

Individual doffer drive system

Smooth acceleration of the doffer reduces the CV% of the Sliver at initial stage
Doffer speed can be individually increased or decreased depands upon the nature of the material - processed
AC Drive eliminates Doffer Gear Box, Transfer shaft, entire pneumatic kit and other connected mechanisms
Individual AC Doffer drive system reduces the strain of the main motor
Card Commander panel eliminates all control contactors, timers, rapid relays etc...
Trouble shouting by means of indications.

Digital Conti-Feed System

Unique Advantages

IMPROVED CV

As there is no stop and restart of flow of material, Consistency of CV is maintained thereby reducing the strain of subsequent processing machines.
CONSISTENCY IN HANKS

Due to continues flow the material, changes of variation of hanks are reduced
IIMPROVEMENT IN EFFICIENCY

Unlike in existing system, non-uniform flow of fiber is completely eliminated and our system improves the efficiency of the cards with increased production
Unique Feature:

Beside eliminating the system of frequent re-setting of material flow at the time of stoppage of one(or) two cards, our system is - unique in nature - maintaining the consistency of rate of flow, irrespective of number of cards in running condition

Positioning of Digital Conti-Feed System

Controls

Minicon Plus

length in Meters (Pre & Final Selection)
Hanks
Delivery Rate in m/m
Machine Run Time
No.of Doffs
Spindle Speed
TPI
TPM
Pre-Doff Indication
Diamensional advantage for direct replacement to any OEM meters

Smart Way PLC

Designed & Embedded to use Specific Application
Stoppage Reasons
User friendly & maintenance free
Very low failure rate
Energy saving mode (optional)
Motor thermister and over load Protection
Zero maintenance cost

Digital Speed Governor for Blow

Room and Carding

Essential when the material choking takes-place in Blowroom line and Licker-in zone in carding machine
Set RPM and running RPM can digitaly be viewed

Our entire stop motions are latest IR and CMOS based Technology which will not be interrupted by day light. More over, custom-built and tailer-made solutions are part of our endeavors.