Sorts cops of 2 different colours
The complete process of cop sorting is automated, avoiding manpower and possible errors.Potential to save 9 to 12 people per day, for a 25000 spindle mill (30s/40s Nec) with 8 or 9 Automatic winders
Sorts cops of 2 different colours
Segregates cops with remnant yarn or mixed colours, if any
Aligns to one uniform direction – cop tip to base
Arranges pre-determined number of sorted and aligned cops into each set of crates.
A crate manager has space to store 10 empty crates and 10 filling-in / filled crates.
The filled in crates are automatically moved out and empty crates take the position to collect the sorted cops
The only manual function is to replenish the empty crates magazine and transport the filled crates (with sorted cops) periodically.
Auto Cone-Packing fully Integrated with the Mill Information System
Automatic wrapping of cones
Grouping in columns and rows – for placing inside the Carton or Pallet in each row.
Carton – of different sizes to suit varying no. of cones and weights
Printing on the Carton / Bag – with bar code as an option
Integrated to the Mill Information System – ERP for auto generation of Invoice / Packing list / Tracking system / Inventory
Packing quality: uniform and consistent
Avoid errors and mix ups
Enables tracking in case of complaints / verification
Integrated information system (Production, Inventory / Warehouse , Dispatch & Sales )
Saving manpower
Individual Spindle – End Breaks, Speed – Outliers
Production, Power – including UKG Preparatory – Production, Power Utilities – Power
Each individual spindle, machine and utility power points are monitored continuously for deviations. The integrated information help mills optimize the resources – Power, Manpower, Material and Machine conditions.
Visible indication of End break (types) at the machine side and corners as well as the central LCD display, enables worker to attend on need basis instead of continuous patrolling causing avoidable fatigue. Higher productivity, Convenient, Lesser work load, Enables flexible and Scientific work allocation.
Action based on authentic and timely data helps achieve
Set targets and work towards continuous improvement
Maximize production
Minimize input cost
Fully automatic baling of multiple types of fibres without manpower* The BALExpress can be suitably configured for existing and new mills
Ring Spinning – Waste collection and Baling
Fibre Recovery Plants
Fibre Dyeing Plants
Bele Wight – 100, 150 and 175Kg
Silos – at Floor Level or above the Conveyor
Automatic collection of fibres from the compactor to Silos(One for each type of fibre)
Automatic regulation of different types of fibre from respective Silo to the BALExpres through conveyor
Automatic lifting of the press box (no doors) on reaching the pre set Bale weight
Automatic Ejection of the strapped Bale
Strapping is the only manual function